Quick Product Overview
The TUSDAR headlight assemblies are engineered to replace original halogen headlights without changing the factory appearance.
Key Features
- OEM-style replacement housings
- Driver and passenger headlight assemblies
- Direct plug-and-play installation
- UV-coated polycarbonate lenses
- Butyl rubber weather sealing
- DOT-compliant design
- Factory-style beam pattern
- Approximately 30-minute installation for most DIY owners
Vehicle Compatibility
These headlights fit factory halogen-equipped models only.
Chevrolet Tahoe
- 2007 Chevrolet Tahoe
- 2008 Chevrolet Tahoe
- 2009 Chevrolet Tahoe
- 2010 Chevrolet Tahoe
- 2011 Chevrolet Tahoe
- 2012 Chevrolet Tahoe
- 2013 Chevrolet Tahoe
- 2014 Chevrolet Tahoe
Chevrolet Suburban 1500
- 2007 Chevrolet Suburban 1500
- 2008 Chevrolet Suburban 1500
- 2009 Chevrolet Suburban 1500
- 2010 Chevrolet Suburban 1500
- 2011 Chevrolet Suburban 1500
- 2012 Chevrolet Suburban 1500
- 2013 Chevrolet Suburban 1500
- 2014 Chevrolet Suburban 1500
Chevrolet Suburban 2500
- 2007 Chevrolet Suburban 2500
- 2008 Chevrolet Suburban 2500
- 2009 Chevrolet Suburban 2500
- 2010 Chevrolet Suburban 2500
- 2011 Chevrolet Suburban 2500
- 2012 Chevrolet Suburban 2500
- 2013 Chevrolet Suburban 2500
Chevrolet Avalanche
- 2007 Chevrolet Avalanche
- 2008 Chevrolet Avalanche
- 2009 Chevrolet Avalanche
- 2010 Chevrolet Avalanche
- 2011 Chevrolet Avalanche
- 2012 Chevrolet Avalanche
- 2013 Chevrolet Avalanche
These assemblies fit factory halogen headlight models only. They are not designed for factory HID/Xenon-equipped vehicles.
OEM replacement numbers:
- 20675500
- 20675600
PartsLink numbers:
- GM2502263
- GM2503263
- GM2503264
Bulb Compatibility
This kit includes the headlight housings only.
Compatible bulb sizes are:
- High Beam: 9005
- Low Beam: H11
- Turn Signal: 3157
Installing fresh premium halogen bulbs during replacement helps maximize light output and reduces the chance of premature bulb failure.
Upgraded Lens Technology
One of the most important improvements over aging factory headlights is the lens material itself.
TUSDAR uses UV-coated polycarbonate lenses designed to:
- Resist yellowing from sunlight
- Maintain optical clarity
- Improve light transmission
- Resist scratches from road debris
- Provide long-term durability
Unlike untreated plastic lenses, UV-coated polycarbonate maintains better transparency over years of exposure.
Better Nighttime Visibility
Cloudy headlight lenses scatter light instead of focusing it where it’s needed.
By restoring clear optics and fresh reflector surfaces, these assemblies help provide:
- Brighter forward illumination
- Improved shoulder visibility
- Better performance during rain and fog
- Reduced eye strain on long nighttime drives
- More confidence on rural roads
The manufacturer states the upgraded lens design can improve usable nighttime illumination compared to heavily oxidized factory assemblies.
Waterproof Butyl Rubber Seal
Moisture inside a headlight housing is one of the leading causes of reflector damage and poor lighting performance.
These assemblies feature:
- Butyl rubber perimeter seal
- Excellent resistance to water intrusion
- Reduced condensation
- Long-lasting flexibility
- Better durability during temperature changes
Proper sealing helps preserve both brightness and internal component life.
OEM-Style Installation
These headlights are engineered around the original Chevrolet mounting points and connectors.
Installation advantages include:
- Plug-and-play design
- No cutting
- No drilling
- No wiring modifications
- Factory-style alignment
Most DIY mechanics can complete the installation in approximately 30 minutes using standard hand tools.
Quality Control
According to TUSDAR, every headlight assembly undergoes multiple quality inspections before shipping.
Testing includes:
- Waterproof testing
- Temperature cycling
- Vibration testing
- Light output verification
- Connector inspection
- Fitment validation
These evaluations help ensure reliable long-term performance under daily driving conditions.
OEM Replacement vs Headlight Restoration
| New TUSDAR Assembly | Restore Factory Headlight |
|---|---|
| New reflector bowl | Original reflector remains worn |
| New UV-coated lens | Existing lens may continue oxidizing |
| New weather seals | Existing seals may continue leaking |
| Factory beam pattern restored | Beam quality often remains reduced |
| Long-term solution | Usually temporary |
If moisture has entered the housing or reflector deterioration has begun, replacement is generally the more effective long-term repair.
Who Should Buy These Headlights?
These assemblies are an excellent choice for:
- Daily drivers
- Family SUVs
- Tow vehicles
- Fleet vehicles
- Restoration projects
- High-mileage GMT900 owners
- Drivers seeking OEM-style replacement instead of aftermarket styling
Pros
- Excellent factory fitment
- OEM-style appearance
- UV-coated lenses
- Improved nighttime visibility
- Durable butyl weather sealing
- Plug-and-play installation
- Quality-tested construction
Cons
- Halogen models only
- Bulbs sold separately
Final Verdict
The TUSDAR Headlight Assembly Pair is one of the better OEM-style replacement options for 2007–2014 Chevrolet Tahoe, 2007–2014 Chevrolet Suburban, and 2007–2013 Chevrolet Avalanche owners who want to restore factory lighting performance without switching to aftermarket projector or LED conversions.
Its combination of UV-resistant polycarbonate lenses, durable butyl rubber weather sealing, OEM-style fitment, and straightforward installation makes it a practical upgrade for drivers who value reliability, safety, and a factory-original appearance.






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