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2015-2019 Ford F150 Aluminum Intercooler – 2.7L 3.5L EcoBoost

Upgrade Your Ford F‑150 EcoBoost with a Premium Aluminum Intercooler

Looking to squeeze more performance out of your EcoBoost—whether you’ve got the 2.7 L, 3.5 L, or tuned setup? A high-quality aluminum intercooler upgrade is one of the smartest modifications you can make. Not because you’ll always see huge peak horsepower gains (you might), but because you’ll get cooler intake air, reduced heat soak, more consistent performance, and better reliability.

Here’s what you need to know about why upgrading your intercooler matters, and why going aluminum is a smart move for your EcoBoost-powered F-150.

✅ What an Intercooler Actually Does

Your EcoBoost’s turbochargers compress air, which heats it up. Hot air is less dense, meaning less oxygen, less efficient combustion—and in some cases the engine control unit (ECU) will pull timing or boost to avoid detonation. Upgrading the intercooler helps provide cooler, denser charge air, which supports better efficiency and performance

Fitment: For Ford F-150 2.7L/3.5L EcoBoost 2015-2019.
10°F (5.5°C) reduction in intake air temp, 77% increase in internal core volume with 163% increase in external fin surface area, Internal fin design for maximum heat transfer with minimal pressure drop.
Full aviation-aluminum craftsmanship, 100% welded by TIG. Carefully crafted to exceptional OE standards for a precise fit, grade aluminium and with raw aluminium finish.

Original price was: $359.00.Current price is: $341.00.

Fitment:
For 2020 Ford F-150 3.5L
For 2020 Ford F-150 2.7L
For 2019 Ford F-150 3.5L
For 2019 Ford F-150 2.7L
For 2018 Ford F-150 3.5L
For 2018 Ford F-150 2.7L
For 2017 Ford F-150 3.5L
For 2017 Ford F-150 2.7L
For 2016 Ford F-150 3.5L
For 2016 Ford F-150 2.7L
For 2015 Ford F-150 3.5L
For 2015 Ford F-150 2.7L

Package Inlcludes:
1 x AA5052 Aluminum Intercooler

Specification:
Item Type: Intercooler
Material: AA5052 Aluminum
Construction:Machine Cut and Stamped, 100% Tig welded,no epoxy

Direct fit for the 2015-2020 Ford F-150 EcoBoost 2.7L/3.5L 10°F (5.5°C) reduction in intake air temp
77% increase in internal core volume with 163% increase in external fin surface area
Internal fin design for maximum heat transfer with minimal pressure drop

Keep those intake air temps down! With Performance Intercooler for the Ford F-150 EcoBoost, your engine will reach a better level of cooling from the help of both an increase in core volume by 77% over stock and external fin surface area by 163%. We put our core through some grueling tests to see how our design can alleviate the effects of heat soak. With temperature drops averaging 10 degrees under the stock numbers, your F-150 will take in cooler air, providing better performance and increased tuning potential. Our intercooler design also focuses on strength. With cast end tanks and bar-and-plate construction, this core has a much greater resistance to the outside elements.

Made from Aircraft AA5052 grade aluminum for prolonged lifespanand with raw aluminum finish
Brazed core technology to guarantee optimum performance and dependability
All AA5052 Aluminum 2mm thick tanks and fittings,Ensure it’s hard and durable
Carefully crafted to exceptional OE standards for precise fit.
All New Intercooler – 100% leak tested.

Fitment: For Ford F-150 2.7L/3.5L EcoBoost 2015-2019.
10°F (5.5°C) reduction in intake air temp, 77% increase in internal core volume with 163% increase in external fin surface area, Internal fin design for maximum heat transfer with minimal pressure drop.
Full aviation-aluminum craftsmanship, 100% welded by TIG. Carefully crafted to exceptional OE standards for a precise fit, grade aluminium and with raw aluminium finish.
We are an seller specializing in the sale of auto parts, mainly selling various Rows of Radiators, Intercoolers, pipe Kits, Wheel Spacers, oil cans ect. We Sell auto parts for various models, we have our own production line with more than 20 years of mature production.

 

In real-world terms:

Lower intake air temperatures (IATs) reduce the likelihood of timing pull or boost cut.

More consistent power delivery under load (towing, hauling, high ambient temps, long pulls).

Potentially improved throttle response and turbo spool because the system isn’t fighting a heat-soaked stock unit.

🔧 Why Aluminum Intercoolers Are Better

When shopping for an intercooler upgrade, opting for an aluminum bar-and-plate construction offers big advantages:

Aluminum dissipates heat much more effectively than many stock or cheaper units.

Bar-and-plate cores allow stronger cooling and more core volume—meaning better airflow and less restriction. For example, the upgrade for the F-150 EcoBoost showed a 66 % internal core volume increase and significantly lower AITs.

Durable construction supports higher boost pressures and more demanding setups (custom tuning, towing, aftermarket turbos).

Many kits are designed as direct-fit bolt-ons for minimal hassle.

🛻 Best Use Cases for an Intercooler Upgrade on the F-150 EcoBoost

You don’t always need to upgrade your intercooler—but here are key scenarios where it really pays off:

Towing or hauling heavy loads, especially in warm weather or mountainous terrain. Heat soak becomes a limiting factor.
After you add a tune or aftermarket turbo upgrades—the upgraded airflow and cooling support higher performance levels.

You frequently drive aggressively, do back-to-back runs or high ambient temperature driving where the stock system struggles to maintain cool intake temps.
F150 EcoBoost

You want improved reliability and consistency from your EcoBoost, not just “more peak numbers.”

Specification: 2015-2019 Ford F150 Aluminum Intercooler – 2.7L 3.5L EcoBoost

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